Fully Automatic Double-Head Clamp-Type Capping Machine (Manual Cap Loading)
Highlights
- High adaptability: The clamping and twisting mechanism is compatible with bottle caps made of various materials—including plastic, metal, and composite materials—as well as a wide range of sizes, eliminating the need for frequent replacement of parts.
- Highly efficient and reliable: The optimized drive system, combined with wear-resistant components, supports long periods of continuous operation, significantly reducing failure rates and ensuring uninterrupted production.
- Easy Changeover: With its user-friendly adjustment mechanism, changing bottle or cap types requires only adjusting the spacing and height of the clamping rollers, allowing for a quick changeover and reducing changeover time.
Technical Specifications
| Category | Parameters |
|---|---|
| Cap placement method | Manual cap placement |
| Suitable bottle diameter | Customized based on the sample |
| Suitable lid diameter | 30–80 mm (can be customized based on sample) |
| Lid type | Automatic lid |
| Capping method | 4-wheel clamping and rotating capping |
| Number of screw-on caps | 2 |
| Speed | 30–40 bottles per minute (actual speed depends on the size of the bottle caps) |
| Materials | The frame is made of 304 stainless steel |
| Program-controlled | Variable-frequency drive speed control |
| Conveyor belt | Features 82mm-wide POM chain links; the conveyor belt surface is 800–850 mm above the ground |
| Conveyor Motor | Equipped with a variable-frequency drive motor, operating at speeds of 0–10 meters per minute |
| Total power | approx. 1.5 kW, AC 220 V, 50/60 Hz |
| Operating pressure (MPa) | 0.5–0.7 |
| PLC | Siemens (Germany) |
| Touchscreen | Siemens (Germany) |
| Pneumatic components | Taiwan AirTac |
| Motor | China Mali/Risco |
| Switching Power Supply | Taiwan, Mean Well |
| Frequency Converter | China Koken |
| Optoelectronics | Japan Panasonic |
In-Depth Details
Equipment Features and Adjustment Instructions
1. Core capping function: The four-wheel clamping and rotating mechanism operates in synchronized motion, applying even force to prevent caps from slipping or being damaged, and ensuring consistent torque for every cap.
2. Optional automation configurations: By adding a vibrating feeder or a lift-type cap sorter, the machine can automatically sort, feed, and place caps, eliminating manual labor and boosting overall efficiency by over 30%.
3. Intelligent Torque Control (Optional): Pre-set capping torque based on cap material and sealing requirements; automatic overload alarm prevents over-tightening or loosening.
4. Optimized Low-Noise Operation: Rotating components undergo dynamic balancing, combined with a silent drive design, resulting in overall noise levels below industry standards and improving the working environment.
5. Quick Changeover Adjustment: By adjusting the spacing and height of the clamping rollers, the machine can accommodate bottle and cap types of varying diameters and heights without the need to replace complex components.
6. Simple Operation and Maintenance: The human-machine interface is clear and intuitive; daily maintenance requires only basic operations such as cleaning and lubrication, reducing reliance on specialized technicians.
