Fully Automatic Single-Head Clamp-Type Capping Machine (with Automatic Cap Feeding)
Highlights
- Balanced Clamping and Capping Cap: Features synchronized clamping and capping of all four wheels, ensuring even force distribution to effectively prevent cap wear and deformation. Compatible with both standard and non-standard threaded caps.
- Highly automated: The vibrating cap-feeding system automatically handles cap feeding and placement, ensuring smooth operation without jams or blockages. It replaces manual labor and boosts production efficiency.
- Convenient and Safe Setup: Easily switch between different cap sizes with simple adjustments, ensuring excellent adaptability; the machine is equipped with safety guards and an emergency stop button, ensuring safe and reliable operation.
Technical Specifications
| Category | Parameters |
|---|---|
| Cap alignment method | Automatic cap alignment |
| Suitable bottle diameter | Customized based on the sample |
| Suitable lid diameter | 30–80 mm (can be customized based on sample) |
| Lid type | Automatic lid |
| Capping method | 4-wheel clamping and rotating capping |
| Number of screw-on caps | 1 |
| Speed | 15–30 bottles per minute (actual speed depends on the size of the bottle caps) |
| Materials | The frame is made of 304 stainless steel |
| Program-controlled | Variable-frequency drive speed control |
| Conveyor belt | Features 82mm-wide POM chain links, with the conveyor belt surface positioned 800–850 mm above the ground. |
| Conveyor Motor | Equipped with a variable-frequency drive motor, operating at speeds of 0–10 meters per minute |
| Total power | approx. 1.5 kW, AC 220 V, 50/60 Hz |
| Operating pressure (MPa) | 0.5–0.7 |
| PLC | Siemens (Germany) |
| Touchscreen | Siemens (Germany) |
| Pneumatic Components | Taiwan, YADEKA |
| Motor | China Mali/Risco |
| Switching Power Supply | Taiwan, Mean Well |
| Frequency Inverters | China Koken |
| Optoelectronics | Japan, Panasonic |
In-Depth Details
Key Features
1. Automatic Cap Sorting: A vibrating cap sorter sorts and conveys caps in the correct orientation, eliminating the need for manual sorting and reducing operational errors.
2. Automatic Cap Feeding: Caps are conveyed along a slide to the capping station, where they are precisely aligned with the bottle openings. This ensures a stable supply and minimizes the risk of caps getting stuck or missing.
3. Four-Wheel Clamping Capping: Four sets of capping wheels operate synchronously to grip the caps, applying even force to ensure smooth capping. This system accommodates various cap types without damaging them.
4. Stable Bottle Discharge: After capping, the conveyor belt automatically transports the bottles, ensuring seamless process integration and compatibility with automated production lines.
5. Safety Protection: Equipped with a transparent safety guard and an emergency stop button to isolate moving parts, effectively mitigating operational risks.
