Fully Automatic Single-Head Clamp-Type Capping Machine (Manual Cap Loading)
Highlights
- Four-wheel balanced clamping and capping for secure and stable caps: Four sets of capping wheels clamp the bottle caps simultaneously, ensuring even force distribution, preventing slippage and damage, and maintaining stable torque to guarantee consistent sealing results.
- Quick and easy to adapt to different bottle types; efficient and flexible: Compatible with caps made of various materials, including plastic and metal, as well as different sizes; bottle types can be switched quickly with simple adjustments, eliminating the need for frequent part changes
- Stable, low-maintenance, and reliable: Optimized drive systems and wear-resistant components ensure long-term continuous operation; the user interface is intuitive, and maintenance requires only basic cleaning and lubrication, reducing reliance on manual labor.
Technical Specifications
| Category | Parameters |
|---|---|
| Cap placement method | Manual cap placement |
| Suitable bottle diameter | Customized based on the sample |
| Suitable lid diameter | 30–80 mm (can be customized based on sample) |
| Lid type | Manual lid placement |
| Capping method | 4-wheel clamping and rotating capping |
| Number of screw-on caps | 1 |
| Speed | 15–30 bottles per minute (actual speed depends on the size of the bottle caps) |
| Materials | The frame is made of 304 stainless steel |
| Program-controlled | Variable-frequency drive speed control |
| Conveyor belt | Features 82mm-wide POM chain links; the conveyor belt surface is 800–850 mm above the ground |
| Conveyor Motor | Equipped with a variable-frequency drive motor, operating at speeds of 0–10 meters per minute |
| Total power | approx. 1.5 kW, AC 220 V, 50/60 Hz |
| Operating pressure (MPa) | 0.5–0.7 |
| PLC | Siemens (Germany) |
| Touchscreen | Siemens (Germany) |
| Pneumatic components | Taiwan AirTac |
| Motor | China Mali/Risco |
| Switching Power Supply | Taiwan, Mean Well |
| Frequency Inverters | China Koken |
| Optoelectronics | Japan Panasonic |
In-Depth Details
Key Features
1. Capping Function: A four-wheel synchronous clamping and rotating mechanism automatically tightens bottle caps with uniform and stable torque, accommodating a variety of threaded caps to ensure a secure seal.
2. Automatic Cap Sorting and Placement (Optional): By installing a vibrating feeder or a lift-type cap sorter, the system automatically sorts, feeds, and places bottle caps, reducing manual labor and improving production efficiency.
3. Intelligent Torque Control (Optional): Allows for presetting capping torque and features automatic overload alarms to prevent damage from over-tightening or leakage from under-tightening, ensuring consistent quality control.
4. Low-Noise, Stable Operation: Featuring dynamic balancing and a silent drive design, the machine operates at noise levels below industry standards, making it suitable for production environments with strict requirements, such as cleanrooms and food processing facilities.
5. Safety and Adaptability: Supports quick switching between multiple bottle and cap specifications without complex accessories; key components are wear-resistant and durable, making the equipment easy to maintain and suitable for production needs across multiple industries, including food, personal care, lubricants, and pharmaceuticals.
