Fully Automatic Single-Head Servo-Driven Rotating Capping Machine
Highlights
- Precise Servo Torque Control: Servo closed-loop torque control with touchscreen adjustment from 0 to 50 N·m eliminates stripping and cracking, ensuring the cap is tightened securely without damage.
- High packaging compatibility: The flexible design accommodates bottle caps of various diameters and thread depths; changing setups requires only adjusting the fixtures and parameters, without the need for cumbersome disassembly and reassembly.
- End-to-End Automation: Configurable modules for automatic cap feeding, placement, and clamping enable fully automated operations from cap placement to tightening, freeing up labor.
Technical Specifications
| Category | Parameters |
|---|---|
| Covering method | Manual flipping automatic covering |
| Suitable Bottle Diameter | Based on Customer Sample |
| Suitable for cap diameter | according to customer samples |
| Lower cover type | automatic lower lid |
| Capping type | servo grip screw-type cap |
| Number of screw caps | 1 |
| Speed | about 15-20 bottles per minute |
| Material | The frame is made of stainless steel |
| Program control | frequency converter speed regulation |
| Conveyor belt | uses 82mm wide POM chain plates, with the belt surface at a height of 800-850mm above the ground |
| Conveyor motor | Uses variable frequency drive motor, speed 0~10 meters/minute |
| Total power | approximately 2.5 KW AC220V 50/60HZ |
| Frame, machine foot, guardrail materials | stainless steel |
| Pneumatic components | Taiwan AIRTAC |
| Program controller | Siemens Germany |
| Human-machine interface | Siemens Germany |
| Photoelectric sensor | Taiwan Jiajun |
| Servo motor | China Inovance |
| Relay and air switch | Schneider France |
| Motor inverter | Siemens Germany |
| Conveyor belt | POM chain belt belt |
| Conveyor belt motor | China Yuqiu |
In-Depth Details
Equipment functions and adjustment instructions
1. Servo Capping Function: A high-performance servo motor drives a reciprocating claw mechanism, delivering smooth torque. The torque level can be freely adjusted via the touchscreen to accommodate different cap materials and specifications.
2. Optional Automation Modules: Customizable upgrades include automatic cap sorting, feeding, and gripping mechanisms, enabling fully automated cap sequencing, placement, and tightening for unmanned operation.
3. Torque Adjustment: Supports a torque range of 0–50 N·m (customizable) to meet the capping requirements of both soft and hard caps, accommodating diverse sealing needs across various applications.
4. Safety Protection Features: Equipped with photoelectric sensors and a cap shortage alarm system to prevent empty rotation or bottle jams; optional fully enclosed safety enclosure and safety interlocks ensure production safety.
5. Quick Changeover Adjustment: By adjusting fixtures and parameters, the machine can switch between caps of different sizes and shapes, significantly reducing changeover time and costs.
6. Operation and Maintenance: Equipped with a touchscreen HMI that displays real-time operating status, torque parameters, and fault alerts; modular design allows for easy disassembly and maintenance of key components.
